IS200JPDFG1A工控模块机器人备件
xii Tricon v9–v10系统规划和安装指南序言Tricon v9-v10系统的规划和安装手册1简介控制器功能2系统配置3操作原理5国际认证17 2第1章Tricon v9-v10系统控制器功能介绍Tricon控制器是最先进的提供高水平系统容错的可编程逻辑和过程控制器。为确保始终保持最高的系统完整性，Tricon控制器包括以下功能：•提供三模块冗余（TMR）架构，三个相同的系统通道中的每一个独立执行控制程序，以及专用硬件/软件机制“投票”所有输入和输出。•耐受恶劣的工业环境。•当控制器保持在线时，允许在模块级别进行现场安装和维修。更换I/O模块不会干扰现场接线。•支持多达118个I/O模块（模拟和数字）和可选通信模块，这些模块与Modbus主设备和从设备、Foxboro和Honeywell分布式控制系统（DCS）、对等网络中的其他Triconex控制器以及以太网上的外部主机应用程序连接。•使用SRXM模块为距离主底盘7.5英里（12公里）远的远程I/O模块提供集成支持。•执行用TriStation 1131或TriStation MSW软件开发和调试的控制程序。•在输入和输出模块中提供智能，以减少主处理器的工作量。每个I/O模块有三个微处理器。输入模块微处理器过滤和消除输入，并诊断模块上的硬件故障。输出模块微处理器为输出数据的表决提供信息，检查输出终端的环回数据，以最终验证输出状态，并诊断现场接线问题。•提供具有自适应修复功能的集成在线诊断。•允许Tricon控制器运行时进行正常维护，而不会干扰受控过程。•支持在可能无法及时维修的关键应用程序中转换到热备盘I/O模块。容错容错是Tricon控制器最重要的功能，是检测瞬态和稳态错误条件并在线采取适当纠正措施的能力。通过容错，安全性提高，控制器和受控过程的可用性提高。Tricon控制器通过三模块冗余（TMR）架构提供容错。控制器由三个相同的系统通道组成，除了双冗余的电源模块。每个通道与其他两个通道并行独立地执行控制程序（也称为TriStation应用程序）。硬件投票机制确认并验证现场的所有数字输入和输出；模拟输入经受中间值选择过程。Tricon v9–v10系统的系统配置3规划和安装指南由于每个通道都与其他通道隔离，因此任何通道中的单点故障都不会传递到另一个通道。如果一个通道发生硬件故障，则故障通道将被其他通道覆盖。维修包括在Tricon控制器在线且无过程中断的情况下拆除和更换故障通道中的故障模块。然后，控制器将自身重新配置为完全TMR操作。每个通道、模块和功能电路上的广泛诊断可通过指示器或警报立即检测并报告操作故障。诊断还将有关故障的信息存储在系统变量中。如果检测到故障，操作员可以使用诊断信息修改控制措施或指导维护程序。由于三重系统作为一个控制系统运行，Tricon控制器可以通过一个控制程序进行编程，该程序在单个接线端子处终止传感器和致动器。系统配置物理上，基本Tricon控制器由主处理器和I/O模块、通信模块、模块机箱、现场接线连接和TriStation PC组成。本节简要介绍了这些组件并提供了一般规格。Tricon模块是可现场更换的单元，由安装在金属脊柱中的电子组件组成。每个模块都有一个保护盖，确保即使从机箱中卸下模块，也不会暴露任何组件或电路。偏置背板连接器使模块无法颠倒插入，每个模块上的键可防止模块插入不正确的插槽。Tricon控制器
xii Preface Planning and Installation Guide for Tricon v9–v10 Systems Planning and Installation Guide for Tricon v9–v10 Systems 1 Introduction Controller Features 2 System Configuration 3 Theory of Operation 5 International Approvals 17 2 Chapter 1 Introduction Planning and Installation Guide for Tricon v9–v10 Systems Controller Features The Tricon controller is a state-of-the-art programmable logic and process controller that provides a high level of system fault tolerance. To ensure the highest possible system integrity at all times, the Tricon controller includes these features: • Provides Triple Modular Redundant (TMR) architecture whereby each of three identical system channels independently executes the control program, and specialized hardware/software mechanisms “vote” all inputs and outputs. • Withstands harsh industrial environments. • Enables field installation and repair to be done at the module level while the controller remains online. Replacing an I/O module does not disturb field wiring. • Supports up to 118 I/O modules (analog and digital) and optional communication modules that interface with Modbus masters and slaves, Foxboro and Honeywell Distributed Control Systems (DCS), other Triconex controllers in Peer-to-Peer networks, and external host applications on Ethernet networks. • Provides integral support for remote I/O modules located as far away as 7.5 miles (12 kilometers) from the Main Chassis, using SRXM modules. • Executes control programs developed and debugged with TriStation 1131 or TriStation MSW software. • Provides intelligence in the input and output modules to reduce the workload of the Main Processors. Each I/O module has three microprocessors. Input module microprocessors filter and debounce the inputs and diagnose hardware faults on the module. Output module microprocessors supply information for the voting of output data, check loopback data from the output terminal for final validation of the output state, and diagnose field-wiring problems. • Provides integral online diagnostics with adaptive-repair capabilities. • Allows normal maintenance while the Tricon controller is operating, without disturbing the controlled process. • Supports transition to a hot-spare I/O module for critical applications where prompt service may not be possible. Fault Tolerance Fault tolerance, the most important capability of the Tricon controller, is the ability to detect transient and steady-state error conditions and to take appropriate corrective action online. With fault tolerance, there is an increase in safety and an increase in the availability of the controller and the process being controlled. The Tricon controller provides fault tolerance through Triple Modular Redundant (TMR) architecture. The controller consists of three identical system channels, except for the Power Modules which are dual-redundant. Each channel independently executes the control program (also referred to as the TriStation application) in parallel with the other two channels. Hardware voting mechanisms qualify and verify all digital inputs and outputs from the field; analog inputs are subject to a mid-value selection process. System Configuration 3 Planning and Installation Guide for Tricon v9–v10 Systems Because each channel is isolated from the others, no single-point failure in any channel can pass to another. If a hardware failure occurs in one channel, the faulty channel is overridden by the other channels. Repairs consist of removing and replacing the failed module in the faulty channel while the Tricon controller is online and without process interruption. The controller then reconfigures itself to full TMR operation. Extensive diagnostics on each channel, module and functional circuit immediately detect and report operational faults by means of indicators or alarms. The diagnostics also store information about faults in system variables. If faults are detected, the operator can use the diagnostic information to modify control actions or direct maintenance procedures. Because the triplicated system operates as one control system, the Tricon controller can be programmed with one control program that terminates sensors and actuators at a single wiring terminal. System Configuration Physically, a basic Tricon controller consists of Main Processors and I/O modules, communication modules, the chassis enclosing the modules, field wiring connections, and a TriStation PC. This section briefly describes these components and provides general specifications. Tricon modules are field-replaceable units consisting of an electronic assembly housed in a metal spine. Each module has a protective cover that ensures no components or circuits are exposed even when a module is removed from the chassis. Offset backplane connectors make it impossible to plug a module in upside down, and keys on each module prevent the insertion of modules into incorrect slots. The Tricon controller
